Before we start, it is essential to ensure that the large pulleys installed earlier line up with the smaller pulleys as much as possible. This will ensure that the drive system runs smoothly and does not face any issues.
The first step in the drive assembly process is to attach the drive sprocket to the drive shaft. Slide the drive sprocket on the shaft making sure it is firmly seated, then tighten the setscrews. Ensure a secure fit by adding a pin or lockwasher to the setscrew.
Once the drive sprocket is attached, install the chain over the sprocket and onto the smaller pulley. Connect the chain together by placing the master link in the side plates and press fit the retaining clip to secure it in place. It's crucial to ensure that the chain is tight and not sagging, which could cause the chain to slip off the sprockets.
Next, attach the tensioner assembly. This helps to maintain the proper amount of tension on the chain, ensuring that it remains tight during operation. Slide the tensioner bracket onto the threaded rod and install the nuts on both sides of the bracket.
To adjust the tension, loosen the nuts and slide the bracket in or out of the slots in the bracket plate until the chain is tight. Then, retighten the nuts to ensure the bracket stays in place. The tensioner assembly is a vital part of the drive system, and it's important to check it before each use to ensure it's working correctly.
Finally, install the drive belt on the pulleys. Slip the belt over the drive pulley first and then the smaller pulley. Applying some pressure to the belt should be enough to securely seat it in place. Make sure that the belt is fully seated on both pulleys, and no portion is hanging off the edge.
In conclusion, the drive assembly is a critical part of the MINI-DOZER MD196K. We have covered the essential steps required to complete the assembly process. Remember, always ensure that the chain is tight, the tensioner assembly is functioning correctly, and the belt is securely seated on both pulleys. Following these steps will help you to get your dozer up and running in no time!
As a side note, if you are looking to install a winch assembly onto your Shantui dozer, the process is slightly different. However, the same principles of proper alignment, tension, and securely attaching the necessary components apply. It's vital to follow the manufacturer's instructions for the installation of any additional equipment on your dozer to ensure proper operation and avoid any potential safety risks.